Introduction to Textile

The INTRODUCTION TO TEXTILES kit shows students to the fascinating world of textiles involves exploring the diverse array of fibers that form the foundation of fabric production. Fibers are broadly categorized into three types: protein, cellulosic, and manufactured. Protein fibers, such as wool and silk, come from animal sources and are known for their natural warmth, resilience, and ability to retain dye. Cellulosic fibers, including cotton, linen, and hemp, originate from plant sources and are appreciated for their breathability, absorbency, and comfort. These fibers are derived from the cellulose found in plant cell walls, which gives them their unique properties.

In contrast,  manufactured fibers are synthetic or semi-synthetic and are engineered through chemical processes. Examples include polyester, nylon and acrylic. These fibers can be designed to mimic the qualities of natural fibers or to offer unique benefits such as enhanced durability, moisture-wicking properties, and greater flexibility in design. Understanding the differences between these fiber types is crucial for students, as it not only informs their choices in textile applications but also provides insight into the broader implications of fiber selection for sustainability and performance in the fashion and textile industries.


CELLULOSIC FIBERS

Cotton

Definition: Cotton, derived from the fibers surrounding cotton seeds, is naturally more eco-friendly than synthetic materials due to its plant-based origin. However, growing cotton requires a lot of water—over 5,283 gallons to produce just 2.2 pounds, roughly the weight of a T-shirt. This high water demand challenges its environmental benefits. Sustainable farming and technological advancements are crucial for reducing cotton's environmental impact while preserving its advantages over synthetic alternatives.


Linen

Definition: Linen is produced from the bast fibers of the flax plant. These bast fibers are exceptional in their ability to absorb more CO2 than any other commercial crop. Additionally, flax plants do not compete with food crops for resources and thrive without the need for irrigation, relying solely on natural rainfall. This makes linen a highly sustainable and environmentally friendly fabric choice.


Ramie

Definition: Ramie is derived from the bast fibers of the Chinese nettle plant. These fibers can be harvested for textile use, and the plant boasts natural resistance to pests, allowing it to be grown without the need for pesticides or herbicides. However, the de-gumming process of the fibers requires chemical treatment. Despite this, ramie crops are known for their high yield, typically being harvested two to three times a year. This makes ramie a viable and productive crop for sustainable textile production.


Hemp

Definition: Hemp is derived from the rope-like bast fibers of the Cannabis sativa plant. It requires significantly less land than cotton and thrives with minimal pesticides and no herbicides. Moreover, hemp is considered a carbon-negative fiber, meaning it absorbs more CO2 from the atmosphere than it emits, making it an environmentally sustainable choice for textile production.


Pineapple

Definition: Pineapple fibers are extracted from the leaves of the pineapple plant, effectively utilizing what would otherwise be considered a byproduct of pineapple production. While this process is environmentally friendly and sustainable, harvesting pineapple fibers is extremely time-consuming, making these fibers rare and valuable.


Kapok

Definition: Kapok is harvested from the fluff inside the pods of the Ceiba tree. These trees do not require pesticides, herbicides, or artificial watering, making them a highly sustainable resource. Additionally,  kapok fibers require significantly less water for production compared to many other natural fibers, further enhancing their environmental benefits.


Cupro

Definition: Cupro is made from cotton byproducts known as linters, which are typically too small to be spun and are often discarded. To create cupro, these linters must be treated with chemicals such as copper, ammonia, and caustic acid. Unfortunately, these chemicals are highly toxic, posing significant environmental hazards and health risks to workers involved in the manufacturing process. Due to these severe concerns, the production of cupro is no longer permitted in the United States.


Rayon

Definition: Rayon is produced from the regenerated cellulose of various trees. The raw materials undergo a mechanical pulping process followed by chemical liquefaction to create yarns. This process transforms the cellulose into a versatile and widely used textile fiber.


Viscose

Definition: Viscose is a type of rayon, and the term "viscose" refers to the process by which the fibers are made,  specifically the stage when the cellulose is most viscous. While rayon is derived from a renewable source, its production often involves environmentally destructive harvesting practices. The chemicals used in treating rayon result in the fabric taking decades to decompose. Due to the stringent environmental regulations set by the EPA, there are no rayon or viscose producers in the United States. Many factories in other countries fail to meet these standards and frequently dispose of the harmful chemicals used in production by dumping them into local waterways, causing significant environmental pollution.


Tencel & Lyocell 

Definition: Tencel and Lyocell are chemically identical and thus interchangeable, as both are made from cellulose derived from wood pulp. The manufacturing process for Tencel and Lyocell is similar to that of rayon but utilizes a direct solvent instead of an indirect solvent, making their production less toxic. Additionally, these fibers employ a "closed loop" extraction system, where the same batch of amine oxide is reused for multiple extractions, significantly reducing environmental impact and chemical waste compared to rayon.


MicroModal

Definition: MicroModal is a type of rayon produced from beechwood, which is a renewable resource due to the self-seeding nature of beech trees. However, the production of MicroModal has been associated with deforestation, as a significant portion of the harvested tree material is wasted. Additionally, the manufacturing process is not a closed-loop system; carbon disulfide, a byproduct of the process, must be discarded after each batch, contributing to environmental concerns.


PROTEIN FIBERS

Leather

Definition: Leather is a durable material created through the tanning and chemical processing of animal hides. However, leather production is often deemed unsustainable due to the significant carbon footprint associated with cattle rearing. Additionally, the tanning process involves several toxic chemicals that can pollute both the air and water supply, further contributing to environmental concerns. This highlights the need for more eco-friendly practices and alternatives in the leather industry.


Silk

Definition: Silk is obtained from the cocoons of silkworms, which take 3-4 days to spin their cocoons. The cocoons are not ready for harvesting until 9 days have passed. To facilitate harvesting, the silkworms are exposed to high heat, which kills them but makes the extraction of the silk easier. Although it is possible to harvest silk without killing the silkworms, this method is significantly more time-consuming and expensive. Despite these concerns, silk cultivation itself has minimal negative environmental impact, as it does not require fertilizers or pesticides.


Wool

Definition: Wool is obtained by shearing the fleece from sheep, a process that does not require killing the animal, making it a renewable resource. However, concentrated sheep farming can lead to soil degradation and water contamination. The waterways are at risk of pollution from sheep feces and runoff from chemicals used to treat the animals for pests and diseases. This environmental impact highlights the need for sustainable farming practices to mitigate the negative effects associated with wool production.


Alpaca

Definition: Alpaca fibers are gathered from alpacas, which use less food and water than sheep. With lower demand for alpaca fibers, its production is less harmful. Alpacas have padded feet that prevent soil erosion, enhancing their sustainability as a fiber source.


Cashmere

Definition: Cashmere, from cashmere and pashmina goats, is produced in large quantities, leading to grazing in fragile regions like Mongolia. It's much more resource-intensive than wool, requiring four times as many goats and land. For one cashmere sweater, 3-5 goats are needed, compared to one sheep producing enough wool for 8-10 sweaters. This intensive production can worsen environmental degradation.


Mohair

Definition: Mohair is derived from the angora goat, which is sheared twice a year. Each angora goat canproduce about fifteen pounds of mohair annually, making it a highly regenerative fiber. The regular shearing process supports sustainable production while providing a substantial yield of this luxurious material.


Yak

Definition: Yak fibers come from the long coats of yaks, with the outer coat being strong and the inner coat exceptionally soft. The soft inner coat is naturally shed every spring, so yaks are simply combed rather than sheared, making yak hair a regenerative fiber. Additionally, yaks have a lighter step compared to other hooved animals, which reduces soil erosion and further enhances their sustainability as a fiber source.


Guanacos

Definition: Guanacos, close relatives to llamas, have two layers of fur: the outer layer is rough, while the inner layer is softer and resembles cashmere. Guanaco fibers are considered somewhat sustainable due to the relatively low population of guanacos, which limits the impact of their fiber production. This helps maintain the balance between resource use and conservation.


SYNTHETIC FIBERS

Poleyester

Definition: Polyester,  made from petroleum, is widely produced but has significant environmental impacts. Its production involves extracting fossil fuels and refining crude oil, releasing toxins. Additionally, washing polyester releases plastic microfibers into water, harming marine life. These issues highlight the need for more sustainable alternatives in textiles.


Acrylic

Definition: Acrylic, made from acrylonitrile monomer polymerized with fossil fuels, was developed by DuPont in 1941 as Orlon. It is lightweight, soft, and warm, mimicking wool and used in various textiles. However, acrylic is a major source of microplastic pollution, contributing to 85% of human-made microplastics.



Elastane

Definition: Elastane, or Spandex, is a synthetic fiber made from petroleum oil. Its production is energy-intensive and involves toxic chemicals. Washing elastane garments releases small fibers that pollute waterways, and the fiber is not biodegradable, persisting in the environment indefinitely.


Nylon

Definition: Nylon, or polyamide, is a synthetic fiber made from crude oil, which has significant environmental impacts. Its production uses large amounts of water, potentially releasing microplastics into water supplies, and emits nitrous oxide, a greenhouse gas 300 times more potent than CO2, increasing its environmental footprint.


RPET

Definition: RPET,  or recycled polyethylene terephthalate, is made from petroleum. While it uses 50% less energy than new PET, the initial PET production still relies on harmful fossil fuels. RPET also releases plastic microfibers when washed, which can harm marine life and pollute drinking water. Despite being more energy-efficient, RPET's environmental impact is significant due to its fossil fuel dependence and contribution to plastic pollution.